LABOAO large industrial explosion-proof chemical stainless steel double-layer reactor, constructed from corrosion-resistant stainless steel S304 or S316L, which combines durability with resistance to high temperatures and pressures. Its robust surface ensures minimal damage and easy maintenance, making it ideal for industrial-scale chemical production, food processing, and petrochemical applications. The reactor's double-layer stainless steel design accommodates stirring reactions in the inner layer, with the interlayer facilitating connections to various heat sources for cyclic heating or cooling. Operating under constant temperature conditions, it supports both normal and negative pressure reactions, allowing reflux and distillation of the reaction solution. Positioned as an ideal choice for modern fine chemical plants and biopharmaceuticals, LABOAO's reactor serves as an impeccable pilot and production equipment for the synthesis of new materials, showcasing the brand's commitment to cutting-edge solutions for diverse industrial needs.
| Model |
LEXSR-100L |
LEXSR-150L |
LEXSR-200L |
LEXSR-300L |
| Kettle volume |
100L |
150L |
200L |
300L |
| Mezzanine volume |
20L |
40L |
45L |
50L |
| Voltage/frequency |
220V/50 Hz |
| Reaction temperature |
-120~260ºC |
| Vacuum degree |
-0.098Mpa |
| Stirring speed |
0-460rpm |
| Power |
370W |
750W |
| Sealed form |
SUS304 ceramic combination mechanical seal |
| Number of cauldron lid openings |
Eight ports (optional) |
| Material |
SUS316L/SUS304 |
| Sight glass |
Φ89 |
Φ159 |
Φ200 |
| Feeding port |
Φ59 |
Φ159 |
Φ200 |
| Temperature measuring hole |
50.5 chuck/Φ12 temperature measuring tube |
50.5 quick opening |
| Drop hole |
50.5 chuck/2000ml funnel |
50.5 quick opening |
| Distillation hole |
50.5 chuck/Φ38 return port |
| Pressure gauge |
50.5 chuck/± integrated pressure gauge |
| Impeller |
SUS316L propeller mixing paddle |
| Condenser |
Vertical high-efficiency double reflux condenser tube |
| Exhaust |
2-point exhaust valve |
| Bottom valve |
Φ35/50.5 chuck |
Φ51/64 chuck |
| Overall dimensions |
1050*690*2350mm |
730*730*2400mm |
800*800*2630mm |
1000*1000*1950mm |
| Optional(Additional fee) |
Explosion-proof whole machine/electric heating/Total 316L/collection tank/mobile frame /spraying PTFE |
1. Frequency Conversion Speed Regulation: This feature ensures not only a constant speed but also the safety and stability of the reactor's operation. The absence of brushes and sparks adds an extra layer of safety, making it suitable for continuous and long-term use in various applications.
2. High-Quality Stainless Steel Construction: The use of SUS316L/SUS304 stainless steel signifies a commitment to chemical durability and resilience. This material not only withstands harsh chemical environments but also maintains its physical properties, ensuring a long lifespan for the instruments.
3. Versatile Temperature Control with Mezzanine Interface: The mezzanine interface's capability to connect with both hot oil and refrigerant liquid enhances the reactor's versatility. This flexibility allows users to perform a wide range of reactions, from high-temperature processes to low-temperature reactions, expanding the reactor's applicability.
4. Efficient Heat Dissipation and Room Temperature Reactivity: The ability to react at room temperature, coupled with the quick dissipation of reaction heat through tap water, underscores the reactor's efficiency. This feature is not only practical but also contributes to energy efficiency, making it an environmentally friendly choice.
5. User-Friendly Design for Easy Operation and Maintenance: The design considerations, such as the stainless steel ball valve at the lower discharge port and the removable container, highlight the user-friendly nature of the reactor. These features facilitate not only smooth operations but also ease of maintenance, reducing downtime and ensuring a hassle-free user experience.
1. Question: What safety features does the reactor have, especially considering its use in industrial-scale applications?
Response: The reactor incorporates frequency conversion speed regulation with an AC induction motor, ensuring constant speed without brushes or sparks. This design prioritizes safety and stability, making it ideal for industrial-scale applications where continuous and safe operation is crucial.
2. Question: Can the reactor handle a variety of temperature conditions, and how does it achieve this versatility?
Response: Absolutely, the reactor is designed for versatility. The mezzanine interface allows connection with hot oil for circulation, facilitating heating reactions. Additionally, it can handle low-temperature reactions by connecting with refrigerant liquid. This flexibility makes it suitable for a wide range of temperature-dependent processes.
3. Question: How does the reactor manage heat dissipation during reactions, especially when operating at room temperature?
Response: The reactor is equipped to react at room temperature, and to efficiently dissipate reaction heat, running tap water is employed. This feature ensures that even at room temperature, the reactor maintains optimal operating conditions, contributing to its energy efficiency and practicality.
4. Question: What maintenance considerations are there for the reactor, and how user-friendly is its design?
Response: Maintenance is made easy with features like the stainless steel ball valve at the lower discharge port, minimizing dead space and facilitating the discharge of solid materials. The removable container design adds to the user-friendly nature, ensuring easy cleaning and maintenance, and reducing downtime for enhanced operational efficiency.
5. Question: Can the reactor be customized for specific needs or integrated with other synthesis devices?
Response: Certainly, the reactor offers customization options. The eight-port reactor cover includes an extra-large port, designed for easy cleaning, and a standard port socket for optional assembly of reflux and distillation synthesis devices. This allows for tailored configurations to meet specific requirements and applications.
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